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Guide

Pipe Sizing Rules of Thumb: Velocity Limits by Service

Keep water-like liquids at 1-2.5 m/s, suction below discharge velocity, and confirm regime with Reynolds before any loss calculation.

Piping

Pipe diameter follows velocity, and velocity follows service. Suction lines run 0.8-1.5 m/s, discharge lines 1.5-2.5 m/s, and long transfers sit near 1 m/s. Doubling velocity quadruples friction, so the 36 m3/h example needs 92.3 mm ID at 1.5 m/s and selects DN100 at an actual 1.27 m/s.

Formulas

Mean velocity

v = Q / A

Q in m3/s, A in m2.

Diameter from velocity

D = sqrt(4Q / (pi v))

Round up to the next standard DN.

Worked example

36 m3/h at 1.5 m/s

Inputs: Q 36; target 1.5.

Calculation: Required ID 92.3 mm, so select DN100 at 1.27 m/s.

Lesson:

Frequently asked questions

What velocity should I target?

1-2.5 m/s for water-like liquids; suction lower than discharge.

What if velocity exceeds 3 m/s?

Roughly 4x the loss for 2x the velocity. Resize the line.

When do I need Reynolds?

Always before any loss calc: Re decides laminar vs turbulent.

Sources and further verification

  1. Reynolds number Wikipedia
  2. Bernoulli's principle Wikipedia

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